1. Contemporary Production Systems
Production and consumption are the two
core components of economic systems and are both interrelated through the
conventional supply / demand relationship. Basic economic theory underlines
that what is being consumed has to be produced and what is being produced has
to be consumed. Any disequilibrium between the quantity being produced and the
quantity being consumed can be considered as a market failure. On one side,
insufficient production involves shortages and price increases, while on the
other, overproduction involves waste, storage and price reductions. The realization
of production and consumption cannot occur without flows of freight within a
complex system of distribution that includes, modes, terminals, but also facilities
managing freight activities, namely distribution centers.
Contemporary production systems are the outcome of significant changes in
production factors, distribution and industrial linkages:
- Production factors. In the past, the three dominant factors of
production, land, labor and capital, could not be effectively used at the
global level. For instance, a corporation located in one country had difficulties
taking advantage of cheaper labor and land in another country, notably because
regulations would not permit full (and often dominant) ownership of a manufacturing
facility by foreign interests. This process has also been strengthened by
economic integration and trade agreements. The European Union established
a structure that facilitates the mobility of production factors, which in
turn enabled a better use of the comparative productivity of the European
territory. Similar processes are occurring in North America (NAFTA), South
America (Mercosur) and in Pacific-Asia (ASEAN) with various degrees of success.
Facing integration processes and massive movements of capital coordinated
by
global financial centers, factors of production have an extended mobility,
which can be global in some instances. To reduce their production costs, especially
labor costs, many firms have relocated segments (sometimes the entire process)
of their industrial production systems to new locations. For instance, in
2003 American corporations were performing around 27% of their manufacturing
activities abroad while this figure was about 15% for their Japanese counterparts.
- Distribution. In the past, the difficulties of overcoming distances
were related to constraints in physical distribution as well as to telecommunications.
Distribution systems had limited capabilities to ship merchandises between
different parts of the world and it was difficult to manage fragmented production
systems due to inefficient communication systems. In such a situation, freight
alone could cross borders, while capital flows, especially investment capital,
had more limited ranges. Trade could be international, but production systems
were dominantly regionally focused. Production systems were thus mainly built
through
regional agglomeration economies with industrial complexes as an outcome.
With improvements in transportation and logistics, the efficiency of distribution
has reached a point where it is possible to manage large scale production
and consumption.
- Industrial linkages. In the past, the majority of relationships
between elements of the production system took place between autonomous entities,
which tended to be smaller in size. As such, those linkages tended to be rather
uncoordinated. The emergence of
multinational
corporations underlines a higher level of linkages within production systems,
as many activities that previously took place over several entities are now
occurring within the same corporate entity. While in the 1950s, the share
of the global economic output attributable to multinational corporations was
in the 2% to 4% range, by the early 21st century this share has surged to
25% to 50%. About 30% of all global trade occurs within elements of the same
corporation, with this share climbing to 50% for trade between developed countries.
The development of global transportation and telecommunication networks,
ubiquitous information technologies, the liberalization of trade and multinational
corporations are all factors that have substantially impacted production systems.
In many cases, so called "platform
companies" have become new paradigms where the function of manufacturing
has been removed from the core of corporative activities. Corporations following
this strategy, particularly mass retailers, have been active in taking advantage
of the "China
effect" in a number of manufacturing activities.
2. Commodity Chains
Commodities are resources that can be consumed. They can be accumulated
for a period of time (some are perishable while others can be virtually stored
for centuries), exchanged as part of transactions or purchased on specific markets
(such as futures market). Some commodities are fixed, implying that they cannot
be transferred, except for the title. This includes land, mining, logging and
fishing rights. In this context, the value of a fixed commodity is derived from
the utility and the potential rate of extraction. Bulk commodities are commodities
that can be transferred, which includes for instance grains, metals, livestock,
oil, cotton, coffee, sugar and cocoa. Their value is derived from utility, supply
and demand (market price).
The global economy and its production systems are highly integrated, interdependent
and linked through commodity chains.
Commodity
Chain. A functionally integrated network of production, trade and service
activities that covers all the stages in a supply chain, from the transformation
of raw materials, through intermediate manufacturing stages, to the delivery
of a finished good to a market. The chain is conceptualized as a series of nodes,
linked by various types of transactions, such as sales and intrafirm transfers.
Each successive node within a commodity chain involves the acquisition or organization
of inputs for the purpose of
added value.
Commodity chains are thus a sequential process used by corporations within
a production system to gather resources, transform them in parts
and products and, finally, distribute manufactured goods to markets.
Each sequence is unique and dependent on product types, the nature of production
systems, where
added value activities are performed, markets requirements as well as the
current stage of the
product life cycle. Commodity chains enable a sequencing of inputs and outputs
between a range of suppliers and customers, mainly from a
producer and buyer-driven standpoint. They also offer adaptability to changing
conditions, namely an adjustment of production to adapt to changes in price,
quantity and even product specification. The flexibility of production and distribution
becomes particularly important, with a reduction of production, transaction
and distribution costs as the logical outcome. The major types of commodity
chains involve:
- Raw materials. The origin of these goods is linked with environmental
(agricultural products) or geological (ores and fossil fuels) conditions.
The flows of raw materials (particularly ores and crude oil) are dominated
by a pattern where developing countries export towards developed countries.
Transport terminals in developing countries are specialized in loading while
those of developed countries unload raw materials and often include transformation
activities next to port sites. Industrialization in several developing countries
has modified this standard pattern with new flows of energy and raw materials.
- Semi-finished products. These goods already had some transformation
performed conferring them an added value. They involve metals, textiles, construction
materials and parts used to make other goods. The pattern of exchanges is
varied in this domain, but dominated by regional transport systems integrated
to regional production systems.
- Manufactured goods. These include goods that are shipped towards
large consumption markets and require a high level of organization of flows
to fulfill the demand. The majority of these flows concerns developed countries,
but a significant share is related to developing countries, especially those
specializing in export-based manufacturing. Containerization has been the
dominant transport paradigm for manufactured goods with production systems
organized around terminals and their distribution centers.
A significant trend has thus been a
growing level of embeddedness between production, distribution and market
demand. Since interdependencies have replaced relative autonomy and self sufficiency
as the foundation of the economic life of regions and firms, high levels of
freight mobility have become a necessity.
The presence of an efficient distribution system supporting global commodity
chains (also known as
global production networks) is sustained
by:
- Functional integration. Its purpose is to link the elements of
the supply chain in a cohesive system of suppliers and customers. A
functional complementarity is then achieved through a set of supply/demand
relationships, implying flows of freight, capital and information. Functional
integration relies on distribution over vast territories where "just-in-time"
and "door-to-door" strategies are relevant examples of interdependencies created
by new freight management strategies. Intermodal activities tend to create
heavily used transshipment points and corridors between them, where logistical
management is more efficient.
- Geographical integration. Large resource consumption by the global
economy underlines a reliance on supply sources that are often distant, as
for example crude oil and mineral products. The need to overcome space is
fundamental to economic development and the development of modern transport
systems have increased the level of integration of geographically separated
regions an with it better
geographical complementarity. With improvements in transportation, geographical
separation has become less relevant, as comparative advantages are exploited
in terms of the distribution capacity of networks and production costs. Production
and consumption can be more spatially separated without diminishing economies
of scale, even if agglomeration economies are less evident.
3. Freight Transport and Commodity
Chains
As the range of production expanded, transport systems adapted to the new
operational realities in local, regional and international freight distribution.
Freight transportation has consequently taken an increasingly important role
within commodity chains. Among the most important factors:
- The improvement in transport efficiency facilitated an expanded territorial
range to commodity chains.
- A reduction of telecommunication costs, enabling corporations to establish
a better level of control over their commodity chains.
- Technological improvements, notably for intermodal transportation, enabled
a more efficient continuity between different transport modes (especially
land / maritime) and thus within commodity chains.
The results have been an improved
velocity of freight, a decrease of the friction of distance and a spatial
segregation of production. This process is strongly imbedded with the capacity
and efficiency of international and regional transportation systems, especially
maritime and land routes. It is becoming rare for the production stages of a
good to occur at the same location. Consequently, the geography of commodity
chains is integrated to the geography of transport systems. Among the main
sectors of integration between transportation and commodity chains are:
- Agricultural commodity chains. They include a sequence of fertilizers
and equipment as inputs and
cereal,
vegetable and animal production as outputs. Several transportation modes are
used for this production system, including railcars, trucks and grain ships.
Since many food products are perishable, modes often
have to be adapted to these specific constraints. Agricultural shipments
tend to be highly seasonal with the ebb and flows of harvest seasons. Ports
are playing an important role as points of warehousing and transshipment of
agricultural commodities such as grain. A growing share of the international
transportation of grain is getting containerized. In 2007, 100 million tons
of grain were carried on bulk ships while an additional 10 million tons was
carried by container. Due to weight limitations, the 20 footer container appears
more suitable as they can handle a full 20 tons load while bigger containers,
such as the 40 footer, are limited to a maximal load of 28 tons.
- Energy commodity chains. Include the transport of fuels (oil, coal,
natural gas, etc.) from where they are extracted to where they are transformed
and finally consumed (see for instance
International oil transportation).
They are linked to massive flows of bulk raw materials, notably by railway
and maritime modes, but also by pipeline when possible. They tend to be very
stable and consistent commodity chains since a constant energy supply is required
with some seasonal variations.
- Metal commodity chains. Similar to energy commodity chains, these
systems include the transport of minerals from extraction sites, but also
of metals towards the
industrial sectors using them such as shipbuilding, car making, construction
materials, etc.
- Chemical commodity chains. Include several branches such as petrochemicals
and fertilizers. This commodity chain has linkages with the energy and agricultural
sectors, since it is at the same time a customer and a supplier.
- Wood and paper commodity chains. Include collection over vast forest
zones, namely Canada, Northern Europe, South America and Southeast Asia, towards
production centers of pulp and paper and then to consumers.
- Construction industry. Implies movements of materials such as cement,
sand, bricks and lumber, many of which are local in scale.
- Manufacturing industry. Involves a much diversified set of movements
of finished and semi-finished goods between several origins and destinations.
These movements will be related to the level of functional and geographical
specialization of each manufacturing sector. Such flows are increasingly containerized.
Most commodity chains are linked to regional transport systems, but with
globalization, international transportation accounts for a growing share of
flows within production systems. The usage of resources, parts and semi-finished
goods by commodity chains is an indication of the
type of freight being transported. Consequently, transport systems must
adapt to answer the needs of commodity chains, which forces a level of diversification.
Within a commodity chain,
freight transport services can be categorized by:
- Management of shipments. Refers to cargo transported by the owner,
the manufacturer or by a third party. The tendency has been for corporations
to sub-contract their freight operations to specialized providers who provide
more efficient and cost effective services.
- Geographical coverage. Implies a wide variety of scales ranging
from intercontinental, within economic blocs, national, regional or local.
Each of these scales often involves specific modes of transport services and
the use of specific terminals.
- Time constraint. Freight services can have a time element ranging
from express, where time is essential, to the lowest cost possible, where
time is secondary. There is also a direct relationship between transport time
and the level of inventory that has to be maintained in the supply chain.
The shorter the time, the lower the inventory level, which can result in significant
savings.
- Consignment size. Depending on the nature of production, consignments
can be carried in full loads, partial loads (less than truck load; LTL), as
general cargo, as container loads or as parcels.
- Cargo type. Unitized cargo (containers, boxes or pallets) or bulk
cargo requires dedicated vehicles, vessels and transshipment and storage infrastructures.
- Mode. Cargo can be carried on a single mode (sea, rail, road or
air) or in a combination of modes through intermodal transportation.
-
Cold
chain. A temperature controlled supply chain linked to the material,
equipment and procedures used to maintain specific cargo shipments within
an appropriate temperature range. Often relates to the distribution of food
and pharmaceutical products.
The globalization of the production is also concomitant – a by-product –
of a post-fordist environment where just-in-time (JIT) and
tense
fluxes are becoming the norm in production and distribution systems. International
transportation is shifting to meet the increasing needs of organizing and managing
its flows through logistics. In spite of the diversity of transport services
supported various commodity chains, containerization is adaptable enough to
cope with a variety of cargo and time constraints.
Copyright © 1998-2008, Dr. Jean-Paul Rodrigue, Dept. of Economics & Geography,
Hofstra University. For personal or classroom use ONLY. This material (including
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